Oops double post
This is it exactly. The only way you would get perfect OALs is if your seating punch was totally flat and only had a point of contact at the furthest forward point of the bullet, which would be the same point you are measuring from with your calipers. As it is, the seating punch touches the bullet somewhere on the ogive, or a corner of the hollow point for instance. If your calipers measured from that same point of contact you would see almost no variance, unless it's a compressed load you are loading. There will be variances among the bullets even from the same box.[/QUOTE]
Exactly!! Just for giggles, take a box of any of your rifle bullets and put them all through the caliper. You will find a variation in bullet OAL from projo to projo. If you want to really get anal, when I am working up a load, I will weigh my cases and weigh and check length on each projo for my test rounds so things are as consistent as possible. Once I have the load built, then I don't worry about each projectile, and simple check every 10 or 20 rnds to make sure that things are still within +/- 0.003". But that is only on precision rifles, with pistols, +/- 0.003 is just fine. But like the others said, make sure that your neck tension is adequate, unless you just like excessive pressures....
Good luck.
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