Only happened with the reloads none of the store bought stuff did it.
http://www.midwayusa.com/product/456614/le-wilson-case-length-headspace-gage-223-remington
Save yourself some headache and pick one of the above up.
I've been down this road. Take your FL sizing die down another 1/8 turn, and try it again. Have you changed projectiles? The newest bullets may seat different from older bullets, as the manufacturers have changed designs.
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